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Designation
Actuating element
Form
D
Size
4
Version 1
with mushroom knob
Body material
stainless steel
Component material
thermoplastic
Component colour
black grey RAL 7021
Body surface finish
bright
Steel code
1.4305
D1=Thread
M20X1,5
D=Internal thread
M06
L=Length
76
S=Travel
6
Cap colour
black grey RAL 7021
D2
33
Form definition
with locking slot, with locknut
L1
28
L2
12
L3
25
Locknut
with locknut
SW1
22
SW2
30

Description

Product description
Indexing plungers are used where any change in locking position due to lateral forces should be prevented.
Some examples of this are for length, height and position indexing in machine, furniture and special vehicle construction.

Indexing plungers with remote actuation are used where inaccessible assembly spaces are making it difficult to operate, or where remote actuation is required for ergonomic or safety reasons.

The indexing plunger is connected to the operator side by a Bowden cable. The combination of indexing plunger and actuating element forms a complete system which can be used for many types of application. Form D should be used for applications where the indexing pin should remain disengaged for an extended period and be prevented from springing back.
As an alternative to the actuating element, the supplied screw nipple (Ø5 x 7 mm) can be used to integrate an individual actuating element into the system.

The Bowden cable is available in various lengths.
To ensure an exact fit in the application concerned, the Bowden cable can be shortened as required during installation.

Corrosion protection is achieved by selecting a suitable material and surface treatment. The wire cable or cable sheath can be easily replaced if required.
Material
Actuating element stainless steel.
Mushroom grip thermoplastic.
Version
Mushroom grip thermoplastic, dark grey.
Plastic cover thermoplastic, in black, grey, red or yellow.
Note for ordering
Indexing plungers with remote actuation and actuating element must be ordered separately.
Note
When installing the Bowden cables, the following points should be noted:
The length of the free end of the cable can change due to the layout angle, bending radius and load factors. So, after laying the Bowden cable, the length of the counter-bearing (casing) must be adjusted using the adjusting screw supplied. The adjusting screw is also used to set the pretension in the Bowden cable system.
When laying the cable, particular care must be taken to ensure that the bending radius is not below the minimum value, which in this case is R = 65 mm. A radius which is too narrow can lead to increased wear and higher friction.
Also avoid letting the bending radius briefly go below the minimum value when installing, as this can cause damage to the casing. Also, the casing is designed only to support pressure forces. If pulled too sharply, the inner coil will be stretched and permanently damaged.
Scope of delivery
Actuating element with plastic cover.
On request
Special versions.
Drawing reference
1) Indexing plunger
2) Bowden cable casing
3) Bowden cable
4) Adjusting screw
5) Actuating element
6) Screw nipple
7) Cover

Form D: lockout type, with locknut
Accessory
Hex nuts 07212.
Mounting brackets 03099.
Spacer rings 03089.
Positioning bushes 03099-50.
Actuating elements 03096-10-12420.
Wire cables 03096-15.
Tension sleeves 03096-20.
End sleeves 03096-25.
Setscrews 03096-30.
Screw nipples 03096-35.
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